Pilot Fermentor Manufacturer

ROCH Mechatronics Inc. is a leading manufacturer, supplier, and exporter of Pilot Fermentors in India and across global markets. Our pilot-scale fermentors are designed with advanced engineering, providing precise control over microbial, cell culture, and biochemical processes. These fermentors are ideal for scaling up laboratory research to production-level processes, bridging the gap between R&D and industrial manufacturing.

As a leading Pilot Fermentor Manufacturer in India, ROCH Mechatronics Inc. ensures that each system is engineered to meet international standards of performance, safety, and reliability. With cutting-edge technology and customizable options, our fermentors are widely used in biotechnology, pharmaceuticals, food, beverages, and academic research worldwide.

Functions of pilot fermentors

  • Scale and Capacity: Pilot fermentors typically have larger volumes than laboratory-scale fermentors but are smaller than industrial-scale fermentors. The capacity can range from several liters to a few hundred liters.
  • Control and Monitoring: They are equipped with precise control systems to regulate parameters such as temperature, pH, agitation, aeration, and nutrient supply. Monitoring tools track important parameters for optimizing the fermentation process.
  • Sterilization: Like larger industrial fermentors, pilot fermentors have mechanisms to ensure proper sterilization of the fermentation medium and equipment to maintain aseptic conditions.
  • Flexibility and Adaptability: Pilot fermentors are designed to be versatile and adaptable for various fermentation processes, allowing researchers and engineers to experiment with different microorganisms and production conditions.
  • Material of Construction: Pilot fermentors are typically constructed from materials suitable for biological processes and easy to clean and sterilize, such as stainless steel or glass.

Pilot Fermentor Specifications

SpecificationDetails
Product NamePilot Fermentor
Fermentor TypeAutomatic Pilot Scale Fermentor
Working Volume5 Ltr to 500 Ltr
Total Volume7 Ltr to 600 Ltr
Vessel MaterialSS316L Stainless Steel
Outer Jacket MaterialSS304 Stainless Steel
Sterilization MethodSIP (Sterilization In Place)
Cleaning SystemCIP (Cleaning In Place)
ControllerPLC Based Touch Screen Controller
Display7 to 15 Color Touch Screen HMI
Temperature Range5°C Above Ambient to 60°C
Temperature Accuracy±0.1°C
pH Range2.00 to 12.00
pH Accuracy±0.02 pH
Dissolved Oxygen (DO) Range0–200%
DO Accuracy±1%
Agitation TypeRushton / Marine / Customized Impeller
Agitation Speed50–1500 RPM
Aeration Rate0.1–2 VVM
Pressure Range0–2 Bar
Foam ControlAutomatic
Antifoam AdditionAutomatic Peristaltic Pump
Feed ControlProgrammable Peristaltic Pumps
Sampling PortSterile Sampling Valve
Inoculation PortAvailable
Exhaust Filter0.2 Micron Sterile Filter
Viewing GlassSight Glass with LED Light
SensorsTemperature, pH, DO, Foam, Level
Data LoggingUSB / Ethernet / SCADA Compatible
CommunicationUSB / Ethernet / Modbus
Power Supply220–240V AC, 50/60 Hz
Safety FeaturesOver Pressure Protection, Emergency Stop, Alarm System
ApplicationsBiotechnology, Pharmaceutical, Microbiology, Fermentation Research, Vaccine Development, Enzyme Production
ModelWorking VolumeSuitable Applications
Pilot Fermentor 5 Ltr5 LitresResearch & Development
Pilot Fermentor 10 Ltr10 LitresMicrobiology Studies
Pilot Fermentor 20 Ltr20 LitresBiotechnology Research
Pilot Fermentor 30 Ltr30 LitresProcess Development
Pilot Fermentor 50 Ltr50 LitresPilot Scale Production
Pilot Fermentor 100 Ltr100 LitresPharmaceutical Applications
Pilot Fermentor 200 Ltr200 LitresBioprocess Scale-Up
Pilot Fermentor 300 Ltr300 LitresIndustrial Biotechnology
Pilot Fermentor 500 Ltr500 LitresCommercial Pilot Production