Pilot Fermentor Manufacturer
ROCH Mechatronics Inc. is a leading manufacturer, supplier, and exporter of Pilot Fermentors in India and across global markets. Our pilot-scale fermentors are designed with advanced engineering, providing precise control over microbial, cell culture, and biochemical processes. These fermentors are ideal for scaling up laboratory research to production-level processes, bridging the gap between R&D and industrial manufacturing.
As a leading Pilot Fermentor Manufacturer in India, ROCH Mechatronics Inc. ensures that each system is engineered to meet international standards of performance, safety, and reliability. With cutting-edge technology and customizable options, our fermentors are widely used in biotechnology, pharmaceuticals, food, beverages, and academic research worldwide.
Functions of pilot fermentors
- Scale and Capacity: Pilot fermentors typically have larger volumes than laboratory-scale fermentors but are smaller than industrial-scale fermentors. The capacity can range from several liters to a few hundred liters.
- Control and Monitoring: They are equipped with precise control systems to regulate parameters such as temperature, pH, agitation, aeration, and nutrient supply. Monitoring tools track important parameters for optimizing the fermentation process.
- Sterilization: Like larger industrial fermentors, pilot fermentors have mechanisms to ensure proper sterilization of the fermentation medium and equipment to maintain aseptic conditions.
- Flexibility and Adaptability: Pilot fermentors are designed to be versatile and adaptable for various fermentation processes, allowing researchers and engineers to experiment with different microorganisms and production conditions.
- Material of Construction: Pilot fermentors are typically constructed from materials suitable for biological processes and easy to clean and sterilize, such as stainless steel or glass.
Pilot Fermentor Specifications
| Specification | Details |
|---|---|
| Product Name | Pilot Fermentor |
| Fermentor Type | Automatic Pilot Scale Fermentor |
| Working Volume | 5 Ltr to 500 Ltr |
| Total Volume | 7 Ltr to 600 Ltr |
| Vessel Material | SS316L Stainless Steel |
| Outer Jacket Material | SS304 Stainless Steel |
| Sterilization Method | SIP (Sterilization In Place) |
| Cleaning System | CIP (Cleaning In Place) |
| Controller | PLC Based Touch Screen Controller |
| Display | 7 to 15 Color Touch Screen HMI |
| Temperature Range | 5°C Above Ambient to 60°C |
| Temperature Accuracy | ±0.1°C |
| pH Range | 2.00 to 12.00 |
| pH Accuracy | ±0.02 pH |
| Dissolved Oxygen (DO) Range | 0–200% |
| DO Accuracy | ±1% |
| Agitation Type | Rushton / Marine / Customized Impeller |
| Agitation Speed | 50–1500 RPM |
| Aeration Rate | 0.1–2 VVM |
| Pressure Range | 0–2 Bar |
| Foam Control | Automatic |
| Antifoam Addition | Automatic Peristaltic Pump |
| Feed Control | Programmable Peristaltic Pumps |
| Sampling Port | Sterile Sampling Valve |
| Inoculation Port | Available |
| Exhaust Filter | 0.2 Micron Sterile Filter |
| Viewing Glass | Sight Glass with LED Light |
| Sensors | Temperature, pH, DO, Foam, Level |
| Data Logging | USB / Ethernet / SCADA Compatible |
| Communication | USB / Ethernet / Modbus |
| Power Supply | 220–240V AC, 50/60 Hz |
| Safety Features | Over Pressure Protection, Emergency Stop, Alarm System |
| Applications | Biotechnology, Pharmaceutical, Microbiology, Fermentation Research, Vaccine Development, Enzyme Production |
| Model | Working Volume | Suitable Applications |
|---|---|---|
| Pilot Fermentor 5 Ltr | 5 Litres | Research & Development |
| Pilot Fermentor 10 Ltr | 10 Litres | Microbiology Studies |
| Pilot Fermentor 20 Ltr | 20 Litres | Biotechnology Research |
| Pilot Fermentor 30 Ltr | 30 Litres | Process Development |
| Pilot Fermentor 50 Ltr | 50 Litres | Pilot Scale Production |
| Pilot Fermentor 100 Ltr | 100 Litres | Pharmaceutical Applications |
| Pilot Fermentor 200 Ltr | 200 Litres | Bioprocess Scale-Up |
| Pilot Fermentor 300 Ltr | 300 Litres | Industrial Biotechnology |
| Pilot Fermentor 500 Ltr | 500 Litres | Commercial Pilot Production |