Lab Scale Fermenter
Roch Mechatronics Inc. is recognized as a leading manufacturer, supplier, and exporter of Lab Scale Fermenters in India, trusted by researchers and biotech professionals for precision-engineered bioprocessing solutions.
What is a Lab Scale Fermenter?
A lab-scale fermenter — also known as a laboratory-scale bioreactor or fermentor — is a specialized piece of equipment used across biotechnology, microbiology, and biochemical engineering laboratories to conduct small-scale fermentation experiments and bioprocessing studies.
These compact systems are engineered to simulate and precisely control key bioprocess parameters — including microbial growth, fermentation kinetics, and the production of bio-based products — offering the same level of process control as industrial fermenters, scaled down for research and development environments.
Applications Across Industries
Roch Lab Scale Fermenters are widely used in pharmaceutical research, academic institutions, biotechnology startups, and R&D centers for developing and optimizing fermentation processes before scaling up to commercial production. Partner with Roch Mechatronics Inc. for lab scale fermenters that combine precision engineering, reliability, and performance — supporting your research from concept to breakthrough.
Features and uses of lab-scale fermenters include:
- Size: Lab-scale fermenters are typically smaller in size compared to industrial-scale fermenters and are suitable for research and development purposes.
- Controlled Environment: They provide precise control over key parameters such as temperature, pH, agitation (stirring or mixing), dissolved oxygen, nutrient supply, and foam control, allowing researchers to create and maintain optimal conditions for microbial growth and fermentation.
- Microbial Cultivation: Lab-scale fermenters are used to cultivate microorganisms such as bacteria, yeast, and fungi for various applications, including the production of enzymes, pharmaceuticals, biofuels, and biodegradable plastics.
- Bioprocess Development: Researchers use these fermenters to optimize fermentation processes, study the kinetics of microbial growth, and assess the production of desired products on a small scale before scaling up to industrial levels.
- Parameter Monitoring: Lab-scale fermenters are equipped with sensors and data logging systems that continuously monitor and record key parameters during the fermentation process. This data is essential for analysis and process optimization.
- Flexibility: They can be adapted for batch, fed-batch, and continuous fermentation modes, allowing for a wide range of experimentation.
- Product Testing: Lab-scale fermenters are used to produce small quantities of bio-based products for testing and analysis, enabling researchers to evaluate product quality and yield.
- Bioprocess Scale-Up: Data and insights obtained from lab-scale experiments are used to design and optimize larger industrial-scale fermenters for commercial production.
- Teaching and Training: They are used in educational settings to train students and professionals in bioprocess engineering and microbial fermentation techniques.
- Quality Control: Lab-scale fermenters are used in quality control laboratories to assess the stability and shelf-life of bioproducts and to ensure they meet industry standards.
Lab-scale fermenters play a crucial role in bioprocess research, development, and testing. They allow scientists and engineers to experiment with different conditions, optimize processes, and produce small quantities of bio-based products, serving as a valuable tool in biotechnology and bioprocessing laboratories.
Lab Scale Fermenter Specifications
| Specification | Details | ||
|---|---|---|---|
| Product Name | Lab Scale Fermenter | ||
| Product Type | Bioreactor / Laboratory Fermenter | ||
| Working Volume | 1 Ltr to 20 Ltr | ||
| Total Volume | 2 Ltr to 30 Ltr | ||
| Vessel Material | SS316L Stainless Steel / Borosilicate Glass | ||
| Frame Material | Powder Coated Mild Steel / SS304 Stainless Steel | ||
| Sterilization Method | In-Situ Sterilization (SIP) / Autoclavable Vessel | ||
| Controller | PLC Based Touch Screen Controller | ||
| Display | 7 Inch Color Touch Screen HMI | ||
| Operating Mode | Automatic / Manual | ||
| Temperature Range | Ambient +5°C to 60°C | ||
| Temperature Accuracy | ±0.1°C | ||
| Heating System | Electric Heating Jacket | ||
| Cooling System | Water Cooling Coil | ||
| pH Range | 2.00 to 12.00 | ||
| pH Accuracy | ±0.02 pH | ||
| DO Range | 0 to 200% | ||
| DO Accuracy | ±1% | ||
| Agitation Speed | 50 to 1500 RPM | ||
| Agitation Type | Rushton / Marine / Customized Impellers | ||
| Motor Type | Servo / AC Variable Speed Motor | ||
| Aeration Rate | 0.1 to 2 VVM | ||
| Air Flow Control | Mass Flow Controller / Rotameter | ||
| Foam Control | Automatic Foam Sensor with Pump | ||
| Pressure Range | 0 to 1.5 Bar | ||
| Sampling Port | Sterile Sampling Valve | ||
| Inoculation Port | Available | ||
| Feed Pumps | Peristaltic Pumps (2 to 4 Channels) | ||
| Exhaust Filter | 0.2 Micron Hydrophobic Filter | ||
| Data Logging | USB / Ethernet / SCADA Compatible | ||
| Communication | USB | Ethernet | RS485 |
| Power Supply | 220–240V AC 50 Hz | ||
| Safety Features | Over Temperature Protection Emergency Stop Alarm System | ||
| Applications | Microbiology Biotechnology Pharmaceutical Research Fermentation Process Development |
| Model | Working Volume | Total Volume | Suitable Applications |
|---|---|---|---|
| LSF-1 | 1 Ltr | 2 Ltr | Research and Academic Laboratories |
| LSF-2 | 2 Ltr | 3 Ltr | Microbial Culture Studies |
| LSF-3 | 3 Ltr | 5 Ltr | Biotechnology Research |
| LSF-5 | 5 Ltr | 7 Ltr | Cell Culture Development |
| LSF-7 | 7 Ltr | 10 Ltr | Pilot Research |
| LSF-10 | 10 Ltr | 15 Ltr | Process Development |
| LSF-15 | 15 Ltr | 20 Ltr | Pharmaceutical Research |
| LSF-20 | 20 Ltr | 30 Ltr | Pilot Scale Fermentation |
